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Q2 Plans Appendix Page i

TABLE OF CONTENTS
CHAPTER
TITLE
NO. OF PAGES
NO. OF SHEETS
 
SECTION I
   
1
DESCRIPTION AND INTRODUCTION  
3
2
2
BILL OF MATERIALS  
1
1
3
COMPOSITE MATERIALS EDUCATION  
23
12
4
INDIVIDUAL PART CONSTRUCTION  
2
1
5
HOT-WIRING  
4
2
6
AILERONS, RUDDER, AND ELEVATORS CONSTRUCTION  
3
2
7
VERTICAL FIN CONSTRUCTION  
2
1
8
BASIC FUSELAGE ASSEMBLY  
5
3
9
MAIN WING CONSTRUCTION  
9
5
10
CANARD CONSTRUCTION  
10
5
11
WHEEL PANT/TIRE/WHEEL/BRAKE ASSEMBLY  
6
3
12
MAIN WING AND CANARD MOUNTING  
3
2
13
CANOPY ASSEMBLY AND MOUNTING  
4
2
14
FUSELAGE DETAIL ASSEMBLY  
10
5
-
APPENDIX SHEETS 1 THRU 6  
6
6
 
SECTION II
   
15
MAKING YOUR Q2 TRAILERABLE  
2
1
16
ENGINE INSTALLATION  
6
3
17
FUEL SYSTEM INSTALLATION  
3
2
18
INSTRUMENT AND PITOT-STATIC SYSTEM INSTALLATION  
1
1
19
ELECTRICAL SYSTEM  
1
1
20
COMPLETING YOUR Q2  
5
3

 

ADDITIONAL Q2 DOCUMENTATION
TITLE
 
CONTENTS
 
DATE OF FIRST PUBLICATION
         
Q2 Pilot's Manual   Flight and maintenance manual includes normal and emergency procedures, weight and balance, check lists, detailed flying qualities descriptions, operating limitations, performance charts, first flight test procedures, pilot checkout procedures, and systems descriptions.   1 May, 1981
Quickie Newsletter   Published quarterly (Jan, April, July, and October); includes plans changes, builder tips, options, current and future developments, and dates and information on future seminars.   25 May, 1978
Q2 Information Package   Provides general information on the Q2, including performance, construction techniques, and a poster.   9 February, 1981
Quickie & 'Q2 Composite Materials Introductory Package   Provides an education in the techniques required in
the building of a Q2. Includes a booklet, and sufficient materials for several suggested projects. Somewhat redundant with Chapter 3 of the Q2 Construction Pl ans .
  8 April, 1981
         
...The QUICKIE Q2 kit, properly constructed, will reproduce the successful original QUICKIE Q2 designed, and tested by QUICKIE AIRCRAFT CORPORATION. QUICKIE AIRCRAFT CORPORATION is not responsible, and makes no warranties, express or implied whatsoever, regarding the structural integrity, performance, flight characteristics, or safety of the Buyer's completed aircraft and its component parts. QUICKIE AIRCRAFT CORPORATION has no control and assumes no control over the Buyer's ability to successfully construct and test the QUICKIE Q2 AIRCRAFT. Buyer expressly waives any and all claims arising from structural integrity, performance, flight characteristics, mechanical failures, and safety against QUICKIE AIRCRAFT CORPORATION. Buyer acknowledges awareness of the risks of flying a homebuilt aircraft. Buyer acknowledges that the FAA must inspect the aircraft at construction intervals, as well as the completed project, prior to flight and should work with his local FAA representative regarding the construction and licensing of the aircraft.
... QUICKIE AIRCRAFT CORPORATION reserves the right to make recommended revisions in the plans and construction of the aircraft at any time without liability to QUICKIE AIRCRAFT CORPORATION, as such revisions or changes may be deemed advisable from time to time.
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Q2 Plans Appendix Page ii

Q2 PLANS ADDENDUM
Q2 Builder Tip Notices (Q2BT9) are intended to provide clarification, guidance, improved construction methods, and helpful hints of a non¬mandatory nature. The builder, at his descretion may use or discard any Q2BT. Most are a result of work accomplished at Quickie Aircraft Corporation building a Q2 from the Q2 Construciton Plans. Any questions on a Q2BT notice should be referred to Quickie Aircraft Corporation. Each Q2BT has a number and a publication date along with a description of the builder tip.
 NUMBER
 
DATE
 
DESCRIPTION
Q2BT9
  1 July, 1981 
Q2 CONSTRUCTION PLANS - SECTION I: Some plan sets sent out may have faint re-production on parts of pages 9-8, 10-1, 10-2, 10-3, 11-4, 14-2, and Appendix Sheet 4. We intend to have those sections reprinted within 30 days. We will send the reprinted sheets to any builder who reports this problem.
  Q2 Plans Change Notices (Q2PC9 & Q2PC10) are mandatory revisions to the Q2 plans. Each Q2PC has a number and a publication date along with a description of the change. All Q2PC notices should be incorporated into the builder's set of Q2 Construction Plans immediately upon receipt by the builder. Any questions on a Q2PC notice should be referred to Quickie Aircraft Corp.
 NUMBER
 
DATE
 
DESCRIPTION
Q2PC9
  1 July, 1981 
Q2 GROUND ANGLE OF ATTACK: With the aircraft assembled and WL15 level, and with the aircraft on a reasonable level floor, take a measurement vertically between the floor and the bottom of the tailwheel. The nominal measurement should be 27". A range from 25" to 28.6" should be Acceptable. This limitation is to assist tailwheel first landings and
three point takeoffs at mid/forward c.g. Small change can be effected by changing the tailwheel diameter. It is a good idea to delay mounting the tailspring until the aircraft is assembled, so that the proper height can be achieved.
Q2PC10
  1 July, 1981 
ENGINE MOUNT INSTALLATION, P-16-2 does not indicate the required spacer. The material is 4130 steel, or mild steel of 1/2" 0.0. x 3/8" 1.0. The sketch indicates the location of this QEM5 spacer (4 required).
Quickie Q-2 Engine Mount Plans Change
 
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Q2 Plans Appendix Page iv

 NUMBER
 
DATE
 
DESCRIPTION
Q2BT12
  21 August, 1981 

IMPROVED BRAKING EFFECTIVNESS. We have determined that a single pull brake handle modulating both main gear brakes simultaneously is superior in nearly all situations to the standard toe brakes. Materials and drawings are available for retrofit for all builders returning their unused Q2BSW1's & two AN210-1A pullies to QAC. Current kit shipments incorporate this modification as standard.

Development work continues on a set of retrofittable hydraulic disc brakes, which may be available as early as October, 1981. Those builders not ready to fly before then may wish to wait and decide whether they wish to retrofit that system instead.

SINGLE PULL BRAKE HANDLE INSTALLATION
.....This section replaces the original section on installing the Brake Pedals (Q2BSW1's) and four inboard pulleys. In place of the individually controlled toe brakes, a single pull handle has been incorporated on the left side of the cockpit.
.....Begin by fabricating BS3 and BS5 from the 0.125" thick Aluminum and BS4 from 1/4" plywood.

Q2 BS3 Single Brake Handle DiagramQ2 BS4 Brake handle fulcrum
Q2 Brake Equalizer

 

.....BS4 is mounted in position with flox and 2 BID tapes to the top of the fuel tank near the left side console. Position the BS4 so that the handle will be an easy and comfortable reach for the pilot and so it will not interfere unnecessarilly with pilot comfort.

.....Next, install the Brake Handle as shown in the sketch.
.....The Brake Equalizer is used to help proportion braking effectiveness equally. The turnbuckle assembly on the left side must be attached directly to BS5 because of the proximity of the cable to the left elevator slot foam core. The turn¬buckle for the right side can be mounted in the
system outboard of the Canard shear web pulley.
.....The two BS3 Canard shear web pulley mounts shown on page 11-4 must be modified in location for the proper angles.
.....The cable routing is from the BS5 Brake Equalizer around the two pullies on the canard shear web, and then outboard through the Elevator slot foam cores as originally indicated.
.....The turnbuckles are adjusted to provide equal braking on each wheel.

 
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Q2 Plans Appendix Page iii

 NUMBER
 
DATE
 
DESCRIPTION
Q2BT11
  21 August, 1981 
MASS BALANCING ELEVATORS. In preparation for testing on turbocharged Revmasters and possible A-65 thru C-85 installations, we have further explored the very high speed area of the Q2 operating envelope. We have found that mass balancing the elevators improves the ride qualities at high speed. Therefore, we are supplying to all builders the drawings and hardware to mass balance all Q2 elevators, and recommend this before first flight. See pages...for details.

ELEVATOR MASS BALANCING
.....Locate the two Q2CSA11 arms and the molded lead weights.
.....These elevator mass balance arms can be retrofitted to the elevator control system even after the canard has been mounted to the fuselage. This will allow a closer clearance with the fuselage sides and maximize the available legroom. If the mass balance arms are installed prior to mounting the canard, careful measurements must be made to assure clearance with the fuselage sides.
.....Begin by attaching a molded lead weight to each Q2CSA11 as shown.
.....Next, remove the two bolts holding CS20 in position, and slide it outboard through the CS14 phenolic bearing until a Q2CSA11 arm can be slid onto the tube with the lead weight projecting forward. Reinstall the bolts holding CS20 in position.
.....Then remove the three bolts securing Q2CSA8 and slip it inboard until the second Q2CSA11 arm can be slid on the outboard end inward with the lead weight projecting forward. Reinstall the bolts holding Q2CSA8 in place.
.....Locate the Elevator Rigging template and jig the elevator in the full trailing edge up position. With the elevator in this position, each Q2CSA11 should be almost resting on the canard upper surface just inboard of the fuselage. Note the piece of felt called out as a bumper stop. The Q2CSA11's are located as far outboard as practical so as not to interfere with pilot or passenger legroom. Verify that when the elevator is rotated to full trailing edge down position, that the arc of each Q2CSA11 clears the fuselage and all other components.

.....Finally, return the elevator to the full trailing edge up position with each Q2CSA11 resting almost on the canard, and drill in the one AN3-12A bolt per side to attach the Q2CSA11's to Q2CSA8 and CS20.
.....Leave the CS13 pitch control arm unattached from Q2CSA8, and remove the two AN4-11A bolts attaching the universal joint to Q2CSA8 and CS20. Remove the universal joint so that each elevator can rotate independently of the other. Make sure that you have lubricated all of the bearing
and hinge points to reduce the system friction to a minimum. It is desirable for each elevator to balance at 0 degrees to 2 degrees trailing edge up with all painting and finishing complete. Remove lead, as necessary from the molded lead weight until that postion is reached. Each elevator should rotate freely about the hinge points when given a slight nudge. Failure of this check means that the pivots are too tight and must be adjusted for minimum friction.
.....Once the amount of lead weight on each elevator has been adjusted, bolt the entire pitch control system together and check for friction, excess play, and interferences.

Quickie Q-2 Elevator Mass Balancing
 
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Q2 Plans Appendix Page v

 

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